Convenient and versatile, tissue products remain highly sought after throughout the world for away from home (AFH) applications. Tissue manufacturers and converters must manage the constant demand by adapting to the range of needs in ways that make sense from both a business and a production perspective.
Embossed toilet rolls, kitchen towels, and AFH products are popular throughout the world. The aesthetic appeal and enhanced features provided by embossing capture customers’ attention, and gives tissue manufacturers opportunities to differentiate their products on the shelf.
By strict definition, artificial intelligence (AI) references computer systems that are capable of performing tasks that are normally done by humans. AI supplants human intelligence — and the risk of human error — by aiding in activities ranging from speech recognition and language translation to visual perceptions and even decision-making.
The tissue industry, like any other, has been significantly reshaped by Industry 4.0. A landscape that was once defined and fueled by competition has partially given way to leveraging the practicalities of collaboration.
U.S. manufacturing, on the whole, is in the midst of a dilemma. Qualified labor is migrating away from industry-based jobs for a number of reasons, the top three of which are Baby Boomer retirements, misperceptions about manufacturing jobs, and a widening skills gap caused by emerging technologies.1 As a result, an estimated 2.4 million positions throughout manufacturing sectors are projected to remain unfilled between 2018 and 2028.1
Away-from-home (AFH) products have become one of the most widely used commodities in the world. It’s estimated that nearly one-third of the tissue market — about 21 million tons of tissue paper every year1 — is currently designated specifically to AFH. Global demand — led by North America and Europe, and fastest-growing in Asia-Pacific countries2 — is rapidly pushing the numbers higher, especially in facial tissue and toilet tissue. The increase in these AFH products, in particular, is partially attributed to changes in consumer behaviors since an uptick in disposable income is providing more opportunities for travel, hotel stays, and dining out.3
Converting paper to tissue or toweling is an adhesive-intensive process. It requires a total of four adhesives: one used during core winding, a second during pickup/transfer, a third for ply bonding lamination and a fourth seals the tail. With greater emphasis being placed on sustainability throughout the paper industry as a whole, this reliance on adhesives has come under recent scrutiny.
A tissue converting operation doesn’t have to be completely destroyed to be debilitated by fire. Learn more about how new technology and tools can help keep your facility, as well as your workers, and equipment, safe from the threat of fire in this brief video.
Packaging lines must run at peak productivity. Substandard performance can lead to high overhead costs, botched sales, and low profits — a less than ideal scenario for any tissue converter.
With dangerous and disruptive log saw blade changeovers to consider, how do tissue converters keep their workers safe and their lines moving? The solution lies in the Blade Change Technical Improvement Program (TIP) — advanced automation technology that decreases human-machine interaction and significantly increases worker safety. Learn more in this video: